The bmw mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Zf 5hp24 transmission repair manual pdf free online. Please measure the clearance according to the repair manual and select the required spare part from the table. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free onlinecontents introduction note contents coloured sectioned diagram 6hp19 key to coloured sectioned diagram 6hp19 brief description general lepelletier plan. This is what makes a revmax zf 6hp valve body superior to the rest. Seal, zf6hp26 ford rubber feed tubes valve body to center support. Press release tab and lift connector retainer figure 4. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. The zf 6 has two significant generations, the 20022005, zf 6hp19, 26. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication.
Buy zf 6hp26 6hp28 6hp32 valve body to case sleeve seal kit 4pcs. Zf 6hp26 6hp28 automatic transmission spare parts catalog table of contents 6hp26 6hp28. The valve body and the 7 solenoits are like in as new condition and warrantee for as long as you own the bmw. Forward planet c 2wd only 10 11 44 44 34 31 33 101 102 100 1 86 case valve body solenoids oil pan and filter manual linkage emodule case connector 150 148 20. Make sure the old filter sealing ring comes out with the filter. Solenoid replacement is a temp fix, if you understand how valve body works, you will understand why reputable tranny shops install only rebuilt valve bodies with new solenoids. Volkswagen and audi cars use a 6 speed transmission on many newer models. They pulled the valve body, installed new manual valve assembly, sonnax zip kit, new filter, pan.
These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Feel free to give me a call so i can better assist you, 786. Torque converter repair zf 6hp26 zf 6hp28 260mm 1 friction disk. These transmissions appear to have a high amount of failures due to valve body failures. The range rover mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here.
The diagram to the left shows where the d1 regulator valve spring was eliminated. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. Use the zf6 valve body separator plate application chart to determine which plate is required. I change oil all off it, new filter reset the adaptation value 3. It was rated for a maximum input torque of 600 newton metres 443 lbf. Initially reserved for high end luxury and sports cars, zf made the 6hp26 available to hyundai for use on its 2009 model year v8 genesis. How to change zf bmw transmission mechatronic sleeves youtube.
Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. There are three sections on the top of the valve body that house the solenoids. Zf 5hp30 transmission repair manual pdf free online this manual must. We email you a shipping label, you send us your valve body, we rebuild it and send it back to you. Transmission service repair manuals pdf online download. Due to the difficulty in obtaining cores for rebuild, we currently only offer our rebuild service on this model. Car must be brought into the shop and onsite to replace and reprogramming valve body transmission control units and other trp parts. Zf 6hp26 transmission for sale, remanufactured rebuilt. Zf 6hp19 6hp26 rebuilt, updated transmission valve body.
Now we have the valve body out we can really get stuck into pulling it to pieces. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. Want to make sure this part will fit on a specific yearmakemodel. It is has gasket materials printed on the plate in order to keep the oil from seeping between hydraulic channels, and that. Zf 6hp26 6 hp 28 automatc transmission spare parts catalog. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip. The two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. This listing is for rebuild service for a zf 6hp26, 1st generation valve body. Each list for selective shims or snap rings is listed in this section of the catalog. The overall seal heights on these vary depending on application. The 6hp26 was the original variation of the 6hp, released in 2000. Get free zf 6hp26 transmission repair manual well it is total lie they are trying to get rid of you with.
Oem zf 6hp26 6hp26x valve body sleeve connector seal kit 6pcs bmw transmission 4. Typical problems for this transmission family includes. Zf 6hp26 6hp28 automatic transmission spare parts catalog. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. In fact zf 6hp26 6hp19, 6hp28 is a very good transmission, powerful, bullet proof pretty much if serviced in time and proper fluid pressure maintained. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34. Sonnax valve body separator plate for 6 speed applications. Valve spring eliminated in 2009 the d1 regulator valve spring was removed from the valve body, four of the vfs solenoid dampers were eliminated, and the feed holes in the spacer plate were also eliminated. Zf suggests this be replaced on every valve body rr. This diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes and models as well. From 2014maktrans service station offers quality valve body repair on its own equipment with the replacement of sonnax valves. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control hard parts 800a short pump assy 6hp19 fits codes.
Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Introduction published july, 2002 hydramatic 45l40e. Zf6hp192632 generation 1, ford 6r60, 6r75, 6r80, zf6hp21. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number.
Mechatronic solenoid kit 6hp21 6hp28 zf 1068298046. This protocol insures that the customer gets the highest quality product each and every time. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Generation 1 6hp26 1068 010 xxx, 6hp26x 1068 020 xxx. Ele01 valve body parts kit valve body end plug kit all 1 6hp26. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free online. The m has a mechanical linkage to position the manual valve. Jan 19, 2019 the two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Some failures and shifting problems are the reason of internal transmission malfunctions and some are the failier of the valve body malfunction. Remove 10 or 11 bolts to drop valve body from case figure 5. We replace the fluid, filter, plug adapter, and mechatronic sleeves.
Sonnax 6r60 6r80 zf6hp19 zf6hp26 zf6hp32 transmission valve body zip kit. Bmw zf 6hp26 valve body rebuild and return service. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Remove seven bolts to remove tcm from valve body figure 6. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair. When the duty cycle increases, pressure controlling the valve is allowed to exhaust.
Apr 09, 2018 this diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes and models as well. Zf 5hp19 transmission repair manual pdf free online this manual. These units are notorious for several complaints, the most common being. Transmission repair manuals zf 6hp21 instructions for. Toyota a240l, a241e, a243l transmission service and repair manual. M version utilizes a standard design manual valve configuration. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Information about transmission zf 6hp21 speaking about how to repair automatic gearbox zf 6hp21 we should note that among the most common breakdowns there are problems with control package. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. The separator plate is a large metal plate thatyou guessed itseparates the two halves of the valve body.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. There are a lot of other competitors out there offering rebuild valve bodies and sometimes it may seem hard to differentiate whats what and why. Automatic transmission service group technical service information 6 direct clutch range 5l40e solenoid application chart parkneutral reverse d, 4, 3, 2. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each. Mechatronic and valve body are only available as complete servicemechatronic. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies.
Showing the location of small parts, installing new solenoids and installing the computer. Normally applied the solenoid exhaust is closed when the solenoid is in the off position. The green arrows show which bolts to undo to get it off. Spring installs into the case, followed by the thermal. Make sure you are using the latest design for your application. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Etype name type resistance at 68f connector color function mv1 onoff 1010. Zf 6hp19 6hp28 transmission failures due to bad valve body. This manual covers the procedure for repairing the complete transmission. Clutch hub forward clutch hub direct clutch hub ext. Maktrans company performs repair of at valve body with the 12 months warranty for trouble free operation of the aisin, zf, toyota. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free. Valve body off change gasket between the two plates zip kit instal. Each revmax valve body has a predetermined protocol that is followed for each valve body type.
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